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Discover the benefits of inspecting weld seams in the railway industry
Welding inspection in the railway sector is essential to ensure the quality and safety of rail transport. Welds are critical components in the construction of trains, joining important parts such as structures, systems, and support elements.
The integrity of the welds has a significant impact on the safety and reliability of trains. Therefore, our product is dedicated to verifying that the welds meet the design and quality specifications, preventing defects and ensuring compliance with safety standards. We use advanced technologies and deep learning techniques to carry out this task.
Ultrasonic inspection is effective for detecting internal defects in welds, while laser inspection focuses on identifying surface imperfections in critical joint areas. Artificial vision systems allow for automated and precise inspection, facilitating real-time defect identification and classification. This combination of technologies ensures a thorough and reliable inspection process in the railway sector, guaranteeing the quality and safety of welds in trains.
Before proceeding with the implementation of the Wiinspect application, a thorough assessment of its feasibility in addressing the specific challenges faced by the railway industry will be carried out. This will involve assessing the suitability of the available modules and the possibility of customizing them to the particular needs of the railway sector.
The implementation of Wiinspect in the railway sector will be carried out in three sequential stages, each of which will be coordinated and supervised by our specialized team. These stages will ensure effective integration of the application and its adaptation to the unique processes and requirements of train manufacturing.
During this phase, our product integrates with the system in operation. Wiinspect has the ability to collect and transmit information using a variety of communication protocols, such as OPC UA, Profinet and Ethernet, allowing you to access data from the different elements present on the line and use it in your quality analysis.
If some necessary data cannot be obtained through the existing sensors on the line, new sensors will be installed to collect it. This combination provides a comprehensive and detailed quality analysis. In addition, Wiinspect can operate with different types of cameras and capture devices, adapting to the specific needs of each customer.
The system is highly flexible, allowing it to be adapted to the current production cycle of the facility. In this way, it is fully integrated into the production line, minimizing any impact on productivity.
In the second stage, we customize and configure the software according to the customer’s particular needs.This includes adapting the inspection modules to align with the specific processes and standards of the railway sector.
Finally, the third stage includes training personnel in the use of the software and providing ongoing support.Our dedicated team will be available to answer any questions and ensure that the software is used effectively to optimize welding inspections.
The Wiinspect installation includes a 1-year license, specifically designed for the needs of the railway sector.
The duration of the initial Wiinspect license is 1 year. After this initial period, it is necessary to renew the license annually to maintain continued access to upgrades and specialized railroad maintenance services.
Wiinspect’s annual license renewal fee is determined by the specific characteristics of each rail inspection. This may include factors such as the size and complexity of the rail system to be inspected, the level of customization required, the number of users, and any additional services requested by the customer. The annual renewal will be adjusted to reflect the costs associated with ongoing maintenance, software upgrades and any other rail-specific support provided during the renewal period.
Wiinspect’s service feature provides adaptable and flexible behavior throughout its lifecycle, allowing it to adjust to the specific changes and needs of the railway industry. In addition, it offers an upgrade and maintenance license that guarantees its optimal functionality over time, ensuring that all railway welding inspections and maintenance are performed to the highest quality and safety standards.
Ensure the quality of your welding seams with Artificial Intelligence, inspecting 100% of the pieces on the production line, using a standard, modular, and customizable system.
