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Discover the benefits of inspecting weld seams in refrigeration and air conditioning equipment manufacturing.
The welding inspection in the manufacturing of refrigeration and air conditioning equipment is essential to ensure the quality and safety of the equipment. In this sector, welds are crucial for assembling important components such as heat exchangers, compressors, and refrigeration pipes.
The quality of the welds has a direct impact on the performance and durability of refrigeration and air conditioning equipment. Therefore, our service specializes in verifying that the welds meet the technical and regulatory requirements of the industry, preventing defects and ensuring compliance with safety standards. We use advanced technologies and state-of-the-art inspection techniques to carry out this task.
Ultrasonic inspection is highly effective for detecting internal defects in welds, while inspection with radiographic techniques and laser technology focuses on identifying surface imperfections in critical areas. Artificial vision systems allow for automated and precise inspection, facilitating real-time defect detection and classification.
This combination of technologies ensures a thorough and reliable inspection process in the manufacturing of refrigeration and air conditioning equipment, guaranteeing the quality and safety of the welds in these crucial pieces of equipment.
Before proceeding with the implementation of the Wiinspect application, a thorough assessment of its feasibility to address the specific challenges in the manufacturing of refrigeration and air conditioning equipment will be performed. This will include assessing the suitability of the available modules and the possibility of customizing them to the particular needs of the refrigeration and air conditioning sector.
The implementation of Wiinspect in refrigeration and air conditioning manufacturing will be carried out in three sequential stages, each of which will be coordinated and supervised by our specialized team. These stages will ensure an effective integration of the technology and its adaptation to the specific processes and requirements of refrigeration and air conditioning equipment manufacturing and maintenance.
During this phase, our system will be integrated with the manufacturing plant’s existing operating system. Wiinspect has the ability to collect and transmit information via various communication protocols such as OPC UA, Profinet and Ethernet. This allows data to be accessed from the various plant components and used for detailed analysis of weld quality in refrigeration and air conditioning equipment.
If some of the necessary data cannot be obtained from the current sensors, new sensors will be installed to ensure a complete collection of information. This strategy provides a comprehensive and accurate analysis of weld quality. In addition, Wiinspect is compatible with different types of cameras and capture devices, adapting to the specific needs of each operation in the manufacturing of refrigeration and air conditioning equipment.
The system is highly flexible, allowing integration with the plant’s current operating cycle. In this way, Wiinspect is fully adaptable to the existing infrastructure, minimizing any impact on production and ensuring an efficient implementation in the industrial environment.
In the second stage, we customize and configure the software according to the customer’s specific needs. This includes adapting the inspection modules to suit the particular processes and standards of refrigeration and air conditioning equipment manufacturing.
Finally, in the third stage, we train personnel in the use of the software and provide ongoing support. Our specialized team will be available to resolve any doubts and guarantee an efficient use of the software, with the objective of optimizing welding inspections and ensuring compliance with quality standards in the manufacture of refrigeration and air conditioning equipment.
The Wiinspect installation includes a 1-year license, specifically tailored to the needs of refrigeration and air conditioning equipment manufacturing.
The duration of the initial Wiinspect license is 1 year. After this period, it will be necessary to renew the license annually to ensure continued access to upgrades and maintenance services specialized in the manufacture of refrigeration and air conditioning equipment.
Wiinspect’s annual license renewal fee is set according to the specific characteristics of each refrigeration and air conditioning manufacturing operation. This may include factors such as the size and complexity of the system to be inspected, the level of customization required, the number of users, and any additional services requested by the customer.
The annual renewal will be adjusted to reflect the costs associated with ongoing maintenance, software upgrades and any refrigeration and air conditioning manufacturing specific support provided during the renewal period.
Wiinspect’s serviceability feature provides adaptable and flexible behavior throughout its entire life cycle, allowing it to adjust to changes and specific needs in the manufacturing of refrigeration and air conditioning equipment.
In addition, it offers an upgrade and maintenance license that guarantees its optimal functionality over time, ensuring that all weldment inspections and maintenance are performed to the highest quality and safety standards in the refrigeration and air conditioning industry.
Ensure the quality of your welding seams with Artificial Intelligence, inspecting 100% of the pieces on the production line, using a standard, modular, and customizable system.
