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Découvrez les avantages de l’inspection des cordons de soudure dans la fabrication de machines lourdes
In the manufacturing of heavy machinery, improving product quality through welding inspection translates into greater reliability and durability of the equipment. By detecting and correcting defects early, potential failures and issues that could arise during the lifespan of the machinery are prevented, which in turn contributes to customer satisfaction and brand reputation in the heavy machinery market.
Cost reduction is another significant benefit of welding inspection in the manufacturing of heavy machinery. By avoiding costly repairs and warranty claims due to welding defects, heavy machinery companies can optimize their production processes and maintain healthy profit margins. This leads to a more efficient and profitable operation in the long term.
Additionally, regulatory compliance is very important in the manufacturing of heavy machinery, where strict safety standards and regulations must be met. Welding inspection ensures that the welds meet these standards, helping to avoid potential legal penalties and protecting the company’s reputation and integrity with consumers and regulatory authorities in the heavy machinery sector.
The implementation of Wiinspect in the manufacturing of heavy machinery will be carried out in three sequential stages, each of which will be coordinated and supervised by our specialized team. These stages will ensure effective integration of the application and its adaptation to the unique processes and requirements of heavy machinery manufacturing.
Before proceeding with the implementation of the Wiinspect application, a thorough assessment of its feasibility in addressing the specific challenges faced in heavy machinery manufacturing will be carried out. This will involve assessing the suitability of the available modules and the possibility of customizing them to the particular needs of the heavy machinery sector.
The implementation of Wiinspect in heavy machinery manufacturing will be carried out in three sequential stages, each of which will be coordinated and supervised by our specialized team. These stages will ensure effective integration of the application and its adaptation to the unique processes and requirements of heavy equipment manufacturing.
During this phase, our product integrates with the system in operation. Wiinspect has the ability to collect and transmit information using a variety of communication protocols, such as OPC UA, Profinet and Ethernet, allowing you to access data from the different elements present on the line and use it in your quality analysis.
If some necessary data cannot be obtained through the existing sensors on the line, new sensors will be installed to collect it. This combination provides a comprehensive and detailed quality analysis. In addition, Wiinspect can operate with different types of cameras and capture devices, adapting to the specific needs of each customer.
The system is highly flexible, allowing it to be adapted to the current production cycle of the facility. In this way, it is fully integrated into the production line, minimizing any impact on productivity.
In the second stage, we customize and configure the software according to the customer’s particular needs.This includes adapting the inspection modules to align with the specific processes and standards of the heavy machinery sector.
Finally, in the third stage, we train personnel in the use of the software and offer continuous support.Our specialized team will be available to answer questions and ensure the effective use of the software to optimize welding inspections.
Wiinspect installation includes a 1-year license, designed specifically for the needs of heavy equipment manufacturing.
The duration of the initial Wiinspect license is 1 year. After this initial period, it is necessary to renew the license annually to maintain continued access to upgrades and maintenance services specialized in heavy equipment manufacturing.
Wiinspect’s annual license renewal price is determined by specific features. This may include factors such as the size and complexity of the heavy machinery system to be inspected, the level of customization required, the number of users, and any additional services requested by the customer. The annual renewal will be adjusted to reflect the costs associated with ongoing maintenance, software upgrades and any other wind industry specific support provided during the renewal period.
Wiinspect’s service feature provides adaptable and flexible behavior throughout its lifecycle, allowing it to adjust to changes and specific needs on a case-by-case basis. In addition, it offers an upgrade and maintenance license that guarantees its optimal functionality over time, ensuring that all weld inspections and maintenance are performed to the highest quality and safety standards.
Ensure the quality of your welding seams with Artificial Intelligence, inspecting 100% of the pieces on the production line, using a standard, modular, and customizable system.
